a.The Institute for Advanced Studies, School of Electrical Engineering and Automation, Wuhan University, Wuhan 430072, China
b.Key Laboratory for Preparation and Application of Ordered Structural Materials of Guangdong Province, Shantou University, Shantou 515063, China
c.Anhui Province Key Laboratory for Control and Application of Optoelectronic Information Materials, Anhui Normal University, Wuhu 241002, China
sun.rui@whu.edu.cn (R.S.)
min.jie@whu.edu.cn (J.M.)
Received:16 June 2026,
Accepted:10 August 2026,
Online First:02 November 2026,
Published:2026-09
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Zhang, S. H.; Sun, R.; Xing, Z. C.; Qiu, J. W.; Xu, L. Y.; Liu, Y. H.; Qu, T. R.; Yang, X. R.; Min, J. Solid-additive-regulated non-equilibrium film formation enables highly-efficient green-solvent-printed binary organic solar cells and solar modules. Chinese J. Polym. Sci. https://doi.org/10.1007/s10118-026-3838-8
Shan-Hua Zhang, Rui Sun, Zi-Cheng Xing, et al. Solid-additive-regulated Non-equilibrium Film Formation Enables Highly-efficient Green-solvent-printed Binary Organic Solar Cells and Solar Modules[J/OL]. Chinese Journal of Polymer Science, 2026, 441-12.
Zhang, S. H.; Sun, R.; Xing, Z. C.; Qiu, J. W.; Xu, L. Y.; Liu, Y. H.; Qu, T. R.; Yang, X. R.; Min, J. Solid-additive-regulated non-equilibrium film formation enables highly-efficient green-solvent-printed binary organic solar cells and solar modules. Chinese J. Polym. Sci. https://doi.org/10.1007/s10118-026-3838-8 DOI:
Shan-Hua Zhang, Rui Sun, Zi-Cheng Xing, et al. Solid-additive-regulated Non-equilibrium Film Formation Enables Highly-efficient Green-solvent-printed Binary Organic Solar Cells and Solar Modules[J/OL]. Chinese Journal of Polymer Science, 2026, 441-12. DOI: 10.1007/s10118-026-3838-8.
The commercialization of organic solar cells (OSCs) requires a transition from laboratory-scale spin-coating to high-throughput
environmentally friendly printing technologies. However
rapid crystallization and non-equilibrium molecular assembly during green-solvent processing often induce disordered morphologies and severe efficiency losses. Here
we introduce two nonhalogenated solid additives
2-methoxynaphthalene (2-MN) and 2
7-dimethoxynaphthalene (2
7-MN)
to regulate crystallization kinetics and film formation in blade-coated OSCs processed from the green solvent
o
-xylene. Benefiting from its symmetric molecular structure and stronger intermolecular interactions
2
7-MN effectively prolongs the liquid-solid transition and suppresses premature aggregation
enabling the formation of a highly ordered bi-continuous interpenetrating network with optimized charge-transport pathways. As a result
green-solvent-processed OSCs achieve a champion power conversion efficiency of 20.19% with an exceptional fill factor of 81.52%. Notably
the morphology control enabled by 2
7-MN remains robust under high-speed coating (30 m·min
–1
)
maintaining efficiencies approaching 19%. Importantly
large-area modules (15.84 and
76.95 cm
2
) deliver impressive efficiencies of 16.80% and 15.71%
respectively
which are the highest values reported in green-solvent-processed OSCs so far. This work establishes solid-additive engineering as an effective strategy for controlling non-equilibrium film formation toward scalable and sustainable organic photovoltaics.
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